ENERGY EQUIPMENT
Case Studies
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Furnaces and refractories
BFCL - Heat loss reduction from furnace by insulation, reduced operating burners, and maintained sager sizes
(161KB - pdf)
BFCL - Heat recovery from furnace exhaust for reuse in dryer
(163KB - pdf)
Shigang Steel - Installation of gas hoods to on converter furnace to recover heat
(157KB - pdf)
ALCI - Revised procedure to screen coal feeding to ensure homogenous combustion
(31KB - pdf)
Jiangxi Yadong Cement – New refractory bricks for kilns
(46KB -pdf)
Coromandel Cement - Modification of the furnace grate bars and coal particle size
(134KB - pdf)
Coromandel Cement - Improved drying of coal through insulation and additional hot air duct from the coal mill furnace
(160KB - pdf)
Active Carbon - Moisture removal form raw material using hot air before entry into kiln
(29KB - pdf)
Active Carbon - Preheating of the combustion air in the rotary kiln with steam coils
(111KB - pdf)
Krakatau Steel - Burner control system in ladle drying and preheating process
(125KB - pdf)
PT Indocement - False air leak survey and repair
(127KB - pdf)
Holcim Indonesia - Kiln refractory lining with better quality chrome-free fire bricks to reduce number of kiln shut downs
(87KB - pdf)
Holcim Indonesia - False air leak survey and repair, and installation of mechanical seal on kiln
(206KB - pdf)
Erel Cement - Reduce the number of kiln shutdowns and efficiency improvement
(146KB - pdf)
DMP - Reduce melting cycle through improved management of reasons for delays
(146KB - pdf)
Steel Asia - Installation of heat resistant cloth canvass on charge and discharge door of furnace to reduce heat loss
(35KB - pdf)
Steel Asia - Installation of ceramic fiber insulation inside the furnace wall at recuperative zone side
(36KB - pdf)
Solid Cement - Change of transformer tap setting of electric panels at kiln and preheater
Holcim Bulacan - Repair vacuum leaks at the kiln hood door to avoid heat loss
(52KB - pdf)
CHICO Steel - Replacement of oil burner nozzles and recuperator tubes at furnace to reduce heat loss
(76KB -pdf)
DPL – Installation of Electro Flow System to improve power factor
(79KB - pdf)
DPL - Replacement of diesel-fired kiln that uses saggers with gas-fired fast firing kiln
(49KB - pdf)
Holcim Lanka - Substitution of heavy fuel oil for kiln with alternative fuels
G-Steel - Repositioning of EAF burner to increase a consistent injection and consumption of oxygen via oxygen lance
(140KB - pdf)
G-Steel - Overall yield improvement at the Continuous Casting Machine (CCM) process area
(138KB - pdf)
Lime Master - Installation of bag filters to recover lime powder from storage silos and reduce dust emissions
(71KB - pdf)
Sai Son Cement - Insulation of the kiln burning zone area
(51KB - pdf)
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